SMARTWRAP S3 In-line Fully Automatic Pallet Wrapping Machine

Beskrivelse

SMARTWRAP S3 In-line Fully Automatic Pallet Wrapping Machine

The SMARTWRAP S3 is an advanced in-line pallet wrapping machine designed for high efficiency and seamless integration into automated production lines. With a mast height of 3200 mm and a maximum wrapping height of 2400 mm (extendable to 3200 mm with a 3900 mm mast), it meets the demands of diverse applications. The machine’s standard turntable size is 2000 mm in diameter, with an adjustable height of 550 mm, and it handles loads up to 3000 kg. Operating at 30-40 loads/hour, the SMARTWRAP S3 optimizes productivity while ensuring superior wrapping quality. Equipped with a Siemens control system, the SMARTWRAP S3 delivers precision and reliability. Its slewing bearing turntable minimizes vibration, operates quietly, and enhances durability, making it ideal for industrial use. The system incorporates a 300% pre-stretch ratio, stainless steel rollers, and an advanced film delivery system (Power Roller Stretch Plus) for optimal performance. The automatic film cut and clamp system eliminates manual handling, improving safety and efficiency. The turntable operates at 0-15 RPM (adjustable), and the machine supports a standard film width of 500 mm with a capacity for 250 mm diameter rolls.

Built with robust materials, including stainless steel rollers and a steel frame, the SMARTWRAP S3 withstands demanding environments. Additional features include photoelectric sensors for automatic height detection, programmable control with variable speed and tension adjustments, and a double-balance up-and-down guideway system for smooth operation. The machine is compatible with temperatures above 0°C and can be customized for colder environments. Optional enhancements include top pressing, a photocell for black products, film stringing, end-of-film sealing, and a weighing scale. The SMARTWRAP S3’s advanced automation and high-quality components, such as the SICK position sensor, Schneider switches, and a 7-inch Siemens touchscreen, ensure long-term reliability and user-friendly operation. With its innovative Pallet Grip System, the SMARTWRAP S3 secures loads tightly for safe transport, reducing damage risks and eliminating the need for horizontal strapping. Its thoughtful engineering, including a laser-cut frame and CE certification, makes it a versatile, cost-effective solution for businesses aiming to optimize palletized transport and packaging.

FAQ: Fully Automatic Pallet Wrapping Machine

1. What is the mast height of the pallet shrink wrap machine?
   SMAERWRAP S3 pallet wrapping machine has a mast height of 3200 mm, with a maximum packing height of 2400 mm. If your pallet height exceeds 2400 mm, you will need to choose a mast height of 3900 mm, which supports a maximum packing height of 3200 mm.
2. How do I choose a control system?
   SMARTWRAP S3 pallet wrapping machines come equipped with a Siemens control system. This top-brand system ensures superior performance and a longer machine lifespan.
3. What is the standard turntable size?
   The standard turntable size is 2000 mm in diameter.
4. What temperature conditions are required for operation?
   The standard machine operates in temperatures above 0°C. If your environment is below 0°C, please inform us, as we will need to equip the machine with a specialized motor.
5. What is the turntable height?
   The turntable height is 550 mm and can be adjusted as needed.
6. What is the maximum load weight the machine can handle?
   The standard pallet stretch wrapper can handle a maximum load weight of 3000 kg.
7. Does the machine require an air compressor?
   Yes, an air compressor is required for the machine to operate.

Automatic Stretch In-line Wrapper S3 video

Automatic Stretch In-line Wrapper S3 Features

1. High efficiency, Automatic Operation and low electricity consumption, convenient in operation, save labor cost.
2. The wrapping type and times can be designed on customers’ requirements.
3. Photoelectric sensor test pallet height automatic
4. Durable stainless steel conveyor
5. Pre-stretch ratio: 300%
6. Programmable control and frequency converter is available.
7. PLC control, manual optional. Wrap cycle (top, bottom, reinforcement) adjustment. Variable lift speed/ film tension control. Film up/down controls.
8. Pallet stretch wrapping machine soft start and soft stop.
9. Suitable for production line
10. max load 3000KG

Specs of SMARTWRAP S3 In-line Fully Automatic Pallet Wrapping Machine

Advantages of SMARTWRAP S3 In-line Fully Automatic Pallet Wrapping Machine

Pallet Grip System

The Pallet Grip system is an innovative feature that enhances the stability, durability, and security of palletized loads during the wrapping process. By transforming the bottom section of the stretch film into a narrow film rope, this system ensures that the film tightly grips both the pallet and the products, providing superior load stability throughout transportation and handling.

• Improved Stability During Transport
  The Pallet Grip system offers exceptional stability by anchoring the film rope securely to the pallet and the wrapped goods. This strong grip minimizes the risk of items shifting or falling off the pallet, even during intense vibrations or sudden movements encountered during transport. Whether the pallet is being moved in a warehouse, loaded onto a truck, or subjected to bumpy road conditions, the Pallet Grip system ensures the load remains intact and secure.
• Enhanced Durability Against Forklift Damage
  One of the most common challenges in palletized transport is the risk of film damage caused by forklift operations. The Pallet Grip system addresses this issue effectively. If a forklift damages the film near the bottom of the pallet, the film rope retains its integrity and prevents the wrapping from tearing further. This feature significantly reduces the likelihood of load destabilization caused by accidental punctures or abrasions during handling.
• Cost-Effective Replacement for Horizontal Strapping Machines
  The Pallet Grip system is a practical alternative to traditional horizontal strapping machines. By providing strong, bottom-to-top wrapping security, it eliminates the need for additional equipment or materials like straps. This not only reduces costs associated with purchasing and maintaining a horizontal strapping machine but also streamlines the wrapping process, saving time and resources.
• Optimized for Efficiency and Safety
  The automatic creation of the film rope ensures consistent performance and eliminates the need for manual adjustments. This automation enhances worker safety by reducing the risk of injuries associated with manual strapping or handling sharp tools. Additionally, the Pallet Grip system contributes to a faster wrapping process, improving operational efficiency in high-volume environments.

This advanced system is a reliable solution for businesses aiming to achieve safer, more efficient, and cost-effective palletized transport. Its ability to provide superior load stability, enhanced durability, and operational savings makes it a valuable feature for any modern logistics or warehousing operation.

SIEMENS Control System

SMARTWRAP S3 pallet stretch wrapper is thoughtfully engineered with advanced electrical integration to provide unmatched ease of use, superior performance, and long-term reliability. This system incorporates cutting-edge technology and high-quality components to meet the demands of modern packaging operations.

• Integrated Design: Unlike traditional systems that rely on an external control box, SMARTWRAP S3 stretch wrapper integrates all electrical components directly within the machine. This innovative design not only eliminates the need for a separate control box but also significantly reduces installation complexity and setup time. The compact design enhances overall machine efficiency and minimizes the space required for operation, making it ideal for both small and large-scale facilities.
• Premium Electrical Components: SMARTWRAP S3 prioritizes quality by equipping the machine with electrical parts from top-tier brands like SIEMENS and OMRON. These industry-leading components are renowned for their reliability, precision, and durability, ensuring that the machine delivers consistent, high-performance results in even the most demanding environments.
• Enhanced Quality and Longevity: The use of high-quality spare parts is a cornerstone of the SMARTWRAP S3 design philosophy. Every component is rigorously tested to meet stringent quality standards, ensuring seamless operation, reduced downtime, and minimal maintenance. By relying on durable and dependable parts, the machine achieves a longer operational lifespan, offering a cost-effective solution for businesses seeking long-term productivity.
• User-Friendly Operation: The SIEMENS control system provides intuitive functionality and robust automation features, simplifying operation for both novice and experienced users. With advanced monitoring and diagnostics capabilities, the system ensures that potential issues can be identified and resolved quickly, minimizing disruptions to production.

This carefully designed system, featuring premium components and an integrated design, guarantees a reliable, efficient, and durable wrapping solution, making it an invaluable asset for businesses focused on optimizing their packaging operations.

Durable Conveyor System

SMARTWRAP S3 pallet shrink wrap machine is equipped with a robust and efficient conveyor system, meticulously designed to ensure smooth operation and long-lasting performance.

• High-Quality Stainless Steel Rollers: The system features 89 mm stainless steel rollers that are resistant to corrosion and wear, offering exceptional durability even in demanding industrial environments. These rollers ensure stable and consistent support for pallets during the wrapping process.
• Seamless Conveyor Integration: The wrapper’s joint conveyor is chain-driven and engineered to connect seamlessly with both the input and output conveyors. This design guarantees smooth transitions as pallets move from the conveyor system to the wrapping area and back, minimizing interruptions and increasing workflow efficiency.
• Optimized for Heavy Loads: The chain-driven mechanism enhances the system’s ability to handle heavy pallets securely, reducing the risk of jams or misalignment during transport.

This carefully designed conveyor system not only improves operational efficiency but also ensures that the pallet wrapping process is reliable and smooth, making it an ideal choice for high-volume packaging lines.

Remote Control System with Automatic Film Cut and Clamp Feature

The SMARTWRAP S3 pallet stretch wrapping machine is designed to simplify and streamline the pallet wrapping process with advanced automation and user-friendly features.

• Remote Control Convenience: SMARTWRAP S3 comes equipped with a remote control system that allows workers to operate the machine with ease. With just the press of a button, the machine automatically initiates the wrapping process. This means the worker only needs to place the pallet on the turntable and press the remote control, eliminating the need for manual interaction with the machine. This is especially beneficial for forklift operators, as they can remain seated on the forklift throughout the process, saving time and reducing physical strain.
• Automatic Film Cut and Clamp System: The integrated automatic cut and clamp system revolutionizes the way pallets are wrapped. Workers no longer need to manually cut the film or secure it to the pallet, as the system automatically performs these tasks with precision. Once the wrapping process is complete, the machine automatically cuts and clamps the film, ensuring a clean and secure finish. This feature not only enhances efficiency but also reduces the risk of workplace injuries caused by handling sharp tools or hot surfaces.
• Enhanced Safety and Efficiency: By automating key steps in the wrapping process, SMARTWRAP S3 minimizes manual handling, allowing workers to focus on other tasks. The combination of the remote control and the auto cut and clamp system significantly reduces downtime and improves overall workflow efficiency.

SMARTWRAP S3’s advanced remote control and automatic film cut and clamp system make it an ideal choice for businesses seeking to enhance productivity and create a safer, more efficient working environment. This innovative design is perfect for high-volume operations where speed, consistency, and worker convenience are top priorities.

Buy Automatic In-line Stretch Wrapping Machine

Investing in the SMARTWRAP S3 In-line Fully Automatic Stretch Wrapping Machine is the perfect solution for businesses seeking to enhance productivity, improve load stability, and streamline their packaging processes. Designed for seamless integration into automated production lines, this cutting-edge machine is packed with advanced features to meet the demands of modern logistics and warehousing operations. Whether you need high-speed wrapping for large-scale production or a reliable system to secure heavy pallet loads, the SMARTWRAP S3 delivers unmatched performance and efficiency. With the SMARTWRAP S3, you can achieve 30-40 loads per hour, thanks to its slewing bearing turntable and 300% pre-stretch ratio, ensuring maximum stretch film utilization and reduced material costs. The machine supports a maximum load weight of 3000 kg and a wrapping height of up to 3200 mm (with optional mast extension). Its Siemens control system, automatic film cut and clamp feature, and photoelectric sensors ensure precision and ease of operation, reducing manual intervention and downtime.

Buying the SMARTWRAP S3 is easy and flexible. Simply click the “Add to Cart” button on our website to make a direct purchase and bring the power of automation to your facility. Alternatively, if you prefer a tailored solution, click the “GET OFFER” button, and our team will prepare a personalized offer based on your specific requirements. This option ensures you get the best configuration and pricing for your needs. For any inquiries or additional assistance, feel free to reach out to us at sales@robomatis.com, and our sales experts will guide you through the purchasing process. The SMARTWRAP S3 is built to last, featuring robust components like stainless steel rollers, a steel frame, and high-quality electrical parts from trusted brands like Siemens and Omron. Its innovative features, such as the Pallet Grip System and Power Roller Stretch Plus delivery system, guarantee load stability and durability during transport, making it a cost-effective alternative to traditional strapping methods. Don’t miss the opportunity to optimize your packaging operations with this state-of-the-art machine. Whether you’re scaling up your business or enhancing your current operations, the SMARTWRAP S3 is the ultimate solution for reliable, efficient, and automated pallet wrapping.